MANUFACTURING

Manufacturing electrical components such as single- and three-phase pad-mount transformers, pad-mount switchgear, electrical panels, and EV charging systems requires a highly controlled and engineering-driven production process. It begins with detailed design and material specification, ensuring each component meets performance, safety, and regulatory standards. Transformers and switchgear undergo precision coil winding, core fabrication, metal enclosure assembly, and insulation processes, while electrical panels are fabricated with custom bus bars, breakers, and wiring configurations tailored to project requirements. For Level 2 and Level 3 electric vehicle charging stations, manufacturing integrates power electronics, cooling systems, communication modules, and protective enclosures, ensuring compatibility with modern charging standards and grid requirements. Each product moves through specialized fabrication stations designed for consistency, safety, and long-term reliability.

Building these components in the United States supports compliance with the Build America – Buy America (BABA) Act, which requires domestically produced materials, components, and manufacturing labor for federally funded infrastructure projects. U.S.-based production ensures traceability of raw materials, adherence to federal guidelines, and the ability to meet the stringent documentation requirements that accompany government and public-sector projects. Domestic manufacturing also strengthens supply chain resilience, reduces reliance on overseas shipping, and ensures that critical electrical infrastructure equipment remains available even during global disruptions.

Quality control is central to the manufacturing process, with every component undergoing rigorous testing at multiple stages. Transformers and switchgear are subjected to dielectric tests, load testing, pressure testing, and thermal inspections. EV chargers undergo software, network communication, load cycling, and safety validation testing to ensure interoperability and performance under real-world conditions. Detailed inspections, ISO-certified fabrication practices, and automated testing equipment help ensure that each unit meets electrical codes, utility requirements, and customer specifications. These protocols reduce failures in the field, extend equipment lifespan, and reinforce confidence in American-made electrical products.

Distribution and logistics play an equally important role, ensuring timely delivery to contractors, utilities, developers, and government agencies. Domestic manufacturing enables more favorable lead times compared to overseas production, allowing facilities to respond quickly to high-volume orders or urgent project needs. Strategically located warehouses and shipping hubs support efficient distribution across the country, while streamlined customer service and technical support help assist with installation and commissioning. By manufacturing electrical components in America and maintaining strong quality and supply chain practices, producers are able to meet the growing demand for infrastructure modernization, renewable energy, and EV charging expansion with dependable, high-quality equipment.